5/27/2026 at 11:02:29 AM
While working for a broadcasting/networking integration gig, we designed, assembled and field-terminated thousands of copper and fibre runs from 1/2 ft to football field lengths.The amount of time required to terminate a copper cable in the field is seconds, and felt a bit like art. Something about the way it reliably reacted was magical and felt "strong."
Terminating or splicing a fibre cable felt like wrestling a snake covered in melted crayons, and the failure rate was significantly higher across the board. And it wasn't just workmanship, but quality of product, terminating environment, available equipment, misuse by future operators etc.
That said, at a certain point, we as a firm learned that most purchasers would rather the low latency/small footprint of optical/fibre versus copper, maintenece/failure be damned. Though, maybe part of our willingness to push fibre came from knowing that most purchasers would in 1-2 years call us back in to replace the rack terminations with copper :)
by Reubachi
5/27/2026 at 11:19:01 AM
There are 2 very different main types of "copper" in this context. Each can break down into more specific subcategories but they have a relatively common general behavior with their primary type.First there is the BASE-T RJ45 stuff, which it sounds like you might have been working with. At 10G or higher speeds this get relatively power hungry and is not really an advantage over fiber unless you are also delivering PoE or are trying to reuse existing cabling.
This type (DAC) is a special type of pre-made cable assembly which eschews much of the advanced signalling/conversion logic. The upside is the power usage is low (often even lower than fiber) and the cost is dirt cheap. The downside is the lengths are much more limited and it's intended to be preterminated SFP-to-SFP (or the like) cable assemblies instead of modular patching/custom built.
There is indeed a latency difference, usually DAC < fiber < BASE-T, but they are all within a few microseconds (not milliseconds) of each other so you really have to be pressed to care about it (to the point you're looking at specialized low latency switches and paying extra to lay things out in a way which minimizes the number of L2 hops rather than the cost).
by zamadatix
5/27/2026 at 1:21:35 PM
> it's intended to be preterminated SFP-to-SFPI wonder why nobody's making field-terminatable DACs for custom lengths. If you've torn one down, they're not exactly complicated inside.
If they existed, would people buy them?
by myself248
5/27/2026 at 3:57:03 PM
DAC cables use twinax. Properly terminating twinax is not easy. It's not as forgiving as twisted pair going into an RJ45.DAC cables have a limited length range. It's not like 10GBASE-T where you can run the cable hundreds of feet and then put a connector on exactly where you need it. The cables only work at short distances so it's easy to stock the cable sizes close enough to everyone's needs.
by Aurornis
5/29/2026 at 10:46:12 AM
Twinax: https://fs.com/blog/what-is-twinax-cable-1928.htmlby robocat
5/27/2026 at 2:52:15 PM
I think the only reason RJ45 termination is an (occasional) thing for short patching is you're also in spec to go 100 meters with it so the tools and materials to do so are already commonly in use.For passive DACs the range of lengths is so low you can just get away with having 2 or 3 different lengths on hand and never need to worry about it. Active DACs start to be too much to bother with again.
Fiber it's possible, but again really only because you can go kilometers with it rather than because people want to make short patch cables themselves.
by zamadatix
5/27/2026 at 1:23:44 PM
Nope. For production, you want to reduce risk and variation. DACs are already available in about 5 sizes up to the max 7m length, why would you terminate any other size in the field?by jeffrallen
5/27/2026 at 2:25:38 PM
I did spec a couple of 7m dacs a few months ago to run between two adjacent bays, but normally for more than 2m I'll just drop a SM sfp and run a preterminated fibre cable.In the field its the armoured fibre on a reel, 100m, 200m, 500m etc, with opticon connectors, or some normal cat5 typically for APs
by iso1631
5/27/2026 at 3:48:29 PM
Some network guys I know prefer fibre even within the rack, just because they don't want the weight and the obstructions in the rack. Apparently more than once the weight of the DACs and the bulk of the cable bundle has caused a problem with NICs.Personally that surprised me, but I can see where they're coming from.
by bobdvb
5/27/2026 at 5:12:13 PM
If you start doing bonded links with DACs or if you have a bunch of servers, the cable management situation gets ugly in a hurry, and the usual solutions like patch panels and keystones aren't applicable. Source: my basementby mwpmaybe
5/28/2026 at 2:31:57 AM
> the usual solutions like patch panels and keystones aren't applicableWhy not ?
by ragall
5/28/2026 at 1:30:25 PM
You can't punch down twinax and the connectors are too big for keystones.by mwpmaybe
5/27/2026 at 4:10:05 PM
Yep, I did this for my little DGx spark cluster because 100-200gb copper cables are very thick, heavy, and annoying.by buildbot
5/27/2026 at 10:31:08 PM
Support brackets would be 10x cheaper than fiber.by wmf
5/29/2026 at 3:58:08 PM
Admittedly I'm not buying Enterprise Grade(TM) stuff, but...For simplicity I just use 10G LR modules everywhere. A pair of fiber transceivers is $25. Pretty sure last batch of 3M pre-terminated fibre cables I was grabbing were like $3 a piece or something. So we'll round up and call it $30.
I can get a 3M DAC for about $20.
So yeah it's cheaper, but the price isn't _that_ different. I was using DACs in quite a few places (and still am), but in general I've found it easier just using fiber. (For one, I've had a few devices that didn't get along with various DACs but worked just fine with the fibre transceivers.)
by nucleardog
5/29/2026 at 1:08:55 PM
The fibre and sfps are a tiny price of the entire solutionDACs will be cheaper than fibre in a bay, but between neighbouring bays about the same.
A 7m passive 40g qsfp dac is £80. A pair of multimode 40g is £66 and 7m multimode cable is £10.
A 2m dac is £28, so fibre is 3 times the price.
by iso1631
5/30/2026 at 6:01:49 AM
If you do it only once and would never touch it - yes.But the time spent on digging around and occasionally debugging what and where exactly came off and no longer links (at best) or there is still link up but the are too many errors, add some SLA on top of it... No.
by justsomehnguy
5/27/2026 at 1:33:06 PM
Doesn't that reduce to RJ45?by Filligree
5/27/2026 at 1:59:32 PM
No. It's twin-axial. Think coaxial, but more axial.by mwpmaybe
5/27/2026 at 3:54:26 PM
> The amount of time required to terminate a copper cable in the field is seconds,This article is about Direct Attach Copper (DAC) cables which are not something you can field terminate. They use twinax copper and have special modules on the end.
You are thinking about standard RJ45 terminated cabling for 1GBASE-T or 10GBASE-T, which is a different.
> That said, at a certain point, we as a firm learned that most purchasers would rather the low latency/small footprint of optical/fibre versus copper, maintenece/failure be damned.
Direct Attach Copper has slightly lower latency than fiber, but the difference is negligible. Both have significantly better latency than 10GBASE-T through twisted pair cabling.
by Aurornis
5/27/2026 at 4:24:13 PM
Yes, thanks. It was confusing me for a second because no, no almost one is terminating twinax in the server room.I had IT company recommend to me a bunch of fiber cables for a cleanup I was doing. They had about 20 or 30 laser modules we would need, and however much fiber.
When they asked why I planned on doing copper, I told him because each run is three fucking feet.
I’m not sure if they just didn’t realize that’s not what fiber is for or they didn’t know that DAC existed.
by SV_BubbleTime
5/27/2026 at 4:35:50 PM
Many people don’t know about DAC. Like the comment above I think they see the word copper and assume it means the twisted pair they’re familiar with.by Aurornis
5/28/2026 at 6:46:49 AM
There's also a common misconception that copper means slow. Because when you have internet from a copper cable in the US, it usually sucks.by simulator5g
5/27/2026 at 4:47:00 PM
Couple points:1. The copper cables discussed in the article are not field terminable. And if they were, they'd be a pain in the ass.
2. Terminating fiber used to be a pain, but is now pretty easy with the right tools, fuser, and someone with basic training. Even cheap fusers do the job with very low failure rates. They now have so-called "knuckle draggers" terminating fiber.
by runjake
5/27/2026 at 10:58:02 PM
How much of that was terminating vs splicing for the optical fibre? I have not done the actual hands on work of splicing but have specified fibre runs a couple of times and all the guidance I have seen is that for reliability you want to always splice on good-quality, factory-terminated pigtails because field terminated connectors are (so I've read) very unreliable. When possible we've just run pre-terminated cables so we don't have to get somebody in to splice and that's been really reliable.by stephen_g
5/27/2026 at 12:34:51 PM
> That said, at a certain point, we as a firm learned that most purchasers would rather the low latency/small footprint of optical/fibre versus copper, maintenece/failure be damned.Copper bundles get real thick, real fast: I ran an OneFS cluster for many years, and we had >50 nodes, and all the cables (each node dual-connected) ran to two central switches for backend replications. Rat's nest.
I was very happy when Isilon started officially supporting active optical cable (AOC) on the backend. Really helped with airflow and keeping things tidy.
by throw0101c
5/27/2026 at 9:43:53 PM
I'm pretty sure you didn't design, assemble and field-terminate DAC cables. These are not regular RJ45 or DB25 serial cables, which you can assemble in the field.I have never heard of the possibility to field-assemble DAC cables. Usually that's when you switch to fiber
by dark-star
5/27/2026 at 10:28:37 PM
Were you not into SDI for broadcast stuff?by RantyDave
5/28/2026 at 1:16:35 AM
Pretty sure that's the copper they're talking about.by jweather